EVOLUTION OF ROPEWAYS

EVOLUTION OF ROPEWAYS

EVOLUTION OF ROPEWAYS

As far back as thousands of years ago, transport problems were already being solved with the help of ropes. Ropes, wound or woven from animal skins or plant fibers helped to surmount rivers and gorges. Such early Ropeways have been found in China, Japan, Brazil, New Zealand, and India.

The history of Ropeways is directly related to the development and manufacturing of ropes and cables. The invention of the steel cable and new power sources (steam engines and electric motors) increased the speed of the further development of new Ropeway systems. Initially, the development was focused on Ropeways for transportation of goods, later interest turned to Ropeways for passenger transport.

Although, the Ropeway system has been in use since ancient times in one form or the other, gradual upgradation in technology has made it a safe, reliable and economical mode of transportation. The conventional transport system, although in use for long, has serious drawbacks in terms of financial viability, environmental safety and last-mile connectivity. To meet such challenges, Ropeway, as an alternative mode of transport is widely being sought across the world.

 

BASIC ADVANTAGES OF AERIAL ROPEWAYS

BASIC ADVANTAGES OF AERIAL ROPEWAYS

BASIC ADVANTAGES OF AERIAL ROPEWAYS 

Aerial Ropeways are the most advantageous modes of transportation that contribute to an environment-friendly, economical and practical solution. A Ropeway is possibly the most efficient of all modes of transport and has many advantages.

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M & M Ropeways uses simple, inexpensive yet powerful technology to transport goods and people.

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As an alternative to expensive rail or road civil works, Ropeways, it turns out, are a cheaper and more convenient alternative.

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Our Ropeway systems are capable of covering steep, rugged & otherwise inaccessible ground. We can handle large slopes and large differences in elevation.

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Being capable of moving goods in a straight line, it can easily reduce road haul distances by a sizeable factor.

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Ropeways have a minimal environmental impact. Unlike other means of transportation, the operation of Ropeways is quiet and non-polluting.

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The area requirement of a Ropeway is minimal with a small cleared pathway along the alignment and under the posts (towers), which are widely separated.

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Systems built by M & M Ropeways require minimum labor & consume moderate energy. In typical cases, even generates substantial energy.

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Ropeways not only allow quick and safe transportation of goods to the designated points but also enable a continuous operation schedule.

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Our Ropeways can carry incredibly large & heavy loads to long distances with utmost efficiency.

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An Aerial Ropeway is one of the world’s safest forms of transportation and therefore, reliability in our systems is remarkably high.

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Ropeways built by M & M Ropeways are relatively easy and quick to set up, operate, maintain and take down again. It reduces both construction and maintenance costs.

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Extreme weather conditions in high altitudes (i.e. rain, heavy snow and icing) are generally the reasons behind interruptions in other modes of transportation. However, high technological performance standards enable our Ropeway systems to operate in all weather conditions.

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Aerial Ropeways are applicable in all sorts of geographical locations and climatic conditions.

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M & M Ropeways builds Material Handling Ropeways for almost all kinds of mountain construction sites, dam construction, hydro-power projects, pipeline construction, bridge construction, forestry and any customized implementation.

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Our Ropeway technology is quite basic and increasingly becoming popular due to high reliability, relatively low cost and quick implementation times.

ROPEWAY MARKET TRENDS IN INDIA

ROPEWAY MARKET TRENDS IN INDIA

ROPEWAY MARKET TRENDS IN INDIA 

The Ropeway and Cable Car Market is set for a Promising Future in India

Passenger Carrying Ropeways

The public application of Aerial Ropeways in India started in the 60s & 70s. However, in recent years, Ropeways have slowly and gradually taken off from a niche industry to a more popular mode of public commute. Recent years have seen a host of Ropeway and Cable Car projects in India across hilltop temples, mountainous terrains, and other remote locations.

The central and state governments in India are mulling over Ropeways as a faster, more economical, and environmentally friendly mode of commute. They are thinking of building more Ropeway projects. While their role in offering last-mile commutes in remote locations of India is unquestionable, Ropeways and Cable Cars can also play a pivotal role in offering seamless connectivity in high-traffic regions in modern Indian cities.

In the western cities, Ropeways are a popular mode of transport and on similar lines, the Government of India is planning to implement such projects in the high-traffic regions.

Hon’ble Prime Minister Shri Narendra Modi riding a Ropeway built by M & M Ropeways in Gujarat.

‘Parvatmala Pariyojana’: National Ropeways Development Programme

In the recent budget for FY-23, the Parvatamala Pariyojana scheme was announced under which the government has planned to develop more than 250 projects with Ropeway length of over 1200 kilometers. For the first time in the country, the ‘Parvatmala Pariyojana’ scheme is being implemented for areas such as Himachal Pradesh, Uttarakhand, Jammu & Kashmir and the North-East. This scheme will create a modern system of transportation and connectivity in the mountains.

Road, Transport and Highways Minister Mr. Nitin Gadkari said that the government is promoting the manufacturing of Ropeway components under the Make in India initiative. Mr. Gadkari also encouraged the European Ropeway companies to participate in the enhancement of existing Ropeway standards to ensure sustainable and safer transport. The government’s focus is on Public-Private-Partnership (PPP) under the Hybrid Annuity Model with 60% contribution support by the Government of India.

The Ropeway & Cable Car market in India is poised for robust growth. Numerous factors can drive the growth of the ropeway industry in India:

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Ropeways are a greener and more sustainable mode of transport with no direct pollution involved. It consumes less power than other modes of transport.

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It is beneficial in linking challenging mountainous terrains and remote locations. Ropeways can be used to link villages in the remote Himalayan region and North Eastern states, where construction and maintenance of roadways are cumbersome, expensive, and at times not feasible.

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Ropeways can conveniently navigate through steep gradients. It also enables travelers to observe the natural beauty all around.

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Ropeways need limited space for stations and transit pillars and the cable can easily pass through built-up areas, which is an added advantage in using it for mass commutes in congested urban corridors.

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There is minimal land acquisition involved in the ropeway project in contrast to roadways and metro corridors that require a substantial cost of land acquisition.

As discussed above, plans are underway to introduce Ropeways and Cable Cars in remote congested urban centers, where developing mass transit systems such as suburban railways or metro lines are difficult.

Material Handling Ropeways

The future of material handling Ropeways in India is promising, given the country’s diverse topography, increasing industrialization, and the need for efficient transportation of goods in challenging terrains.

India has a varied landscape, including mountains, hills, forests, and rivers, where conventional transportation methods are often impractical. Material handling Ropeways offer an efficient solution for transporting goods across these challenging terrains.

As India continues to invest in infrastructure development, there will be an increasing demand for innovative transportation solutions. Material handling Ropeways can play a significant role in enhancing connectivity, especially in remote and hilly areas.

Material Ropeways can support rural development by enabling the transportation of agricultural produce, forest products, and other goods to markets. This can boost the economy of rural areas and improve the livelihoods of people living in these regions.

India has a thriving mining sector and various heavy industries. Material handling Ropeways are crucial for transporting minerals, ores, and other raw materials from mines and industrial sites to processing plants or ports. Their efficiency and capacity make them indispensable in these sectors.

Material handling Ropeways are often more cost-effective than building roads or railways in difficult terrains. They require less land acquisition, and the construction process is typically faster, making them an attractive option for industries looking to minimize costs. They are relatively easy and quick to set up, operate, maintain and take down again. Also, a material handling Ropeway does not necessarily need to have a straight line. Where the line of transport is not straight throughout, an intermediate structure called an angle station can be used to change the otherwise straight alignment of the ropeway. The Ropeway carriers can also be adapted to the very nature of the materials that need to be transported.

Government initiatives focusing on improving connectivity, promoting industries, and boosting economic growth in remote regions align well with the benefits offered by material handling Ropeways. Subsidies or incentives for implementing such solutions can further drive their adoption

Following are the common sectors where Material Handling Ropeways are used in India:

· Mining Industry
· Cement Industry
· Stone Crushing and Transportation
· Coal Handling/Transportation
· Pipeline Construction
· Hydro Power Projects
. Construction of Dams
· Rural Development: Connecting hill-top villages and for construction where road building is not feasible
· Transporting agricultural produce in the mountains
· Tea Estates

In summary, the future of material handling Ropeways in India looks bright due to their cost-effectiveness, environmental benefits, and ability to overcome geographical challenges. As the demand for efficient and sustainable transportation solutions continues to rise, material handling Ropeways are likely to play a crucial role in shaping India’s logistics and transportation landscape.

UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION

UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION

UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION

Enhancing Efficiency and Accessibility:

With the increased demand for clean energy sources in the world today, hydropower has been among the most popular renewable energy sources around the world. However, constructing hydro power plants is not an easy task. The construction sites for such power plants are sometimes located in remote hilly areas where the development of roads is very costly.

Especially in rugged terrains where accessibility is limited, Aerial Ropeways/Cable Cranes emerge as a remarkably effective solution, offering a multitude of benefits in facilitating construction activities by transporting materials and passengers. M & M Ropeways provides cost-efficient and eco-friendly Ropeways using state-of-the-art technology, designed by European engineers as per the OITAF guidelines and regulations (www.oitaf.org). Let us explore how Ropeways / Cable Cranes contribute to the construction of the hydropower projects.

Easy Access to Hard-to-Reach Places

Most of the hydropower plants are found in hilly and remote regions where the construction of roads would be costly and unfavourable to the environment. It is thus easy to access these sites with the help of Aerial Ropeways. They can span rivers, gorges and other obstacles like forests without having to cut down trees, allowing for efficient transportation of materials. It can link the base area and the construction site without any hindrance, significantly saving cost, time and energy.

Transporting Heavy Equipment and Materials

Heavy construction equipment such as excavators, generators, compressors, penstock pipes, turbines, etc, can be transported using Ropeways/Cable Cranes, reducing the need for extensive road construction. This is especially relevant in remote areas where building roads may be environmentally challenging or financially unfeasible. Cable Cranes are a type of Ropeway that can move loads horizontally as well as vertically, and can transport large and heavy equipment and construction supplies directly to the area where they are precisely required.

Pumped Hydro Storage Projects (PSP)

In recent years, Pumped Hydro Storage (PHS) projects worldwide have increasingly relied on Ropeways and Cable Cranes for construction efficiency. Their ability to handle difficult terrain, combined with their low environmental impact, makes them well-suited for renewable energy projects, aligning with the sustainable goals of a Pumped Storage Project (PSP).

Choosing a trusted Ropeway manufacturing company like ours (M & M Ropeways) ensures that the systems are highly durable, efficient, and suitable for such clean energy projects due to their mobility and ability to operate in different terrains with little impact on the environment.

Faster Construction

Ropeways, therefore, are significantly faster in the transportation of materials compared to conventional modes. Since they can span obstacles like rivers, deep gorges, valleys and forests, they don’t have to deal with land slides, bad roads or blocked paths. This makes construction work efficient and signifies that more projects can be completed within a short time. Ropeways/Cable Cranes can be made to run incessantly, thus ensuring a constant flow of material to the construction site, minimising the chances of construction being stopped.

Dam Construction

Ropeways/Cable Cranes are often used in dam construction. They can span large distances and are suitable for both horizontal and vertical transport of materials. They can transport heavy loads such as concrete segments or construction equipment to precise locations within the dam site. Cable Cranes can handle large volumes of material, making them ideal for dam construction projects where massive quantities of material need to be moved. Also, in case of an emergency, Ropeways/Cable Cranes can provide a means of evacuation for personnel working on the dam.

Safe Transport for Workers

In addition to transporting materials, Ropeways can also transport workers safely to and from the construction sites. Workers can be ferried to remote work sites swiftly and securely, reducing the risks associated with treacherous terrain and hazardous conditions. This not only enhances safety but also boosts productivity by minimising travel time and fatigue among workers, thereby optimising construction workflows. Building roads in hilly terrain is a treacherous and expensive affair. In the rainy season, roads may prove dangerous due to landslides. Ropeways, on the other hand, can operate throughout the year and act as an effective means of transportation to the sites compared to other means.

Protecting the Environment

Another benefit that can be seen with Ropeways is that they have a very low impact on the environment. Construction of roads also entails felling of trees, quarrying of hills and interfering with wildlife. Ropeways, on the other hand, require only a few support towers along the line. Massive clearing of land eliminates many trees, and many species of animals go extinct during the construction of roads.

Elevated infrastructure of Ropeways minimises land clearance requirements, further reducing environmental impact and preserving natural landscapes. One of the basic advantages of Aerial Ropeways built by M & M Ropeways is that they operate with low noise levels and zero emissions, preserving air quality and minimising disturbances to local communities and wildlife. This makes them a better option for development since they contribute to environmental conservation.

Adaptable and Flexible

Aerial Ropeways/Cable Cranes are highly versatile and can be customised to suit the specific needs of hydropower project construction. Ropeways are flexible structures that can be built to operate according to any project requirements. Whether spanning vast distances or navigating complex topographies, Ropeway systems can be engineered to accommodate varying terrain and site conditions. Also, they can be easily modified at different stages of construction. In some projects, Ropeways are integrated with the construction of tunnels and dams to optimise overall project efficiency.

Cost Efficiency

Ropeways/Cable Cranes offer compelling cost advantages over traditional transportation methods like roads. The long-term operational savings and efficiencies outweigh the upfront expenses. Reduced construction timelines, lower maintenance requirements, and decreased reliance on fuel and infrastructure contribute to the overall cost-effectiveness of Ropeway systems in hydropower project construction.

Conclusion

Aerial Ropeways and Cable Cranes play a vital role in the construction of hydropower projects, especially where access is restricted. They facilitate the movement of heavy loads and man-power more conveniently and safely, speed up construction, save the environment, and economise. As the demand for clean energy continues to rise, leveraging the utility of Aerial Ropeways/Cable Cranes will undoubtedly contribute to the successful implementation of sustainable hydropower initiatives worldwide.

Ropeways can significantly reduce transportation time compared to conventional methods, leading to faster project completion.

CABLE CRANE MANUFACTURERS IN INDIA
CABLE CRANES FOR CONSTRUCTION OF DAMS
CABLE CRANES FOR CONSTRUCTION OF DAMS
CABLE CRANE MANUFACTURERS IN INDIA
UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION
5-ton Bi-Cable Ropeway for a Hydropower project in Himachal Pradesh, India

UTILITY OF ROPEWAYS AND CABLE CRANES IN THE CONSTRUCTION OF PUMPED HYDRO STORAGE PROJECTS

UTILITY OF ROPEWAYS AND CABLE CRANES IN THE CONSTRUCTION OF PUMPED HYDRO STORAGE PROJECTS

Pumped Hydro Storage (PHS / PSP) projects are now emerging as a pivotal solution in the renewable energy framework due to their ability to support large-scale energy storage and promote grid stability. These projects involve the construction of reservoirs at different elevations, interconnected by tunnels or penstocks, through which water flows to generate electricity during peak demand and is pumped back during off-peak hours.

As we are aware, the Pumped Hydropower system involves complicated engineering, and the challenges don’t end there. The construction process is no less demanding. Typically, construction facilities are set up in hilly, remote and difficult-to-access terrains. This in itself presents a major logistical challenge: the absence of road access to the site renders the transportation of large quantities of building materials, heavy machinery and workers impossible. The answer often lies in the sky: Ropeways and Cable Cranes. Aerial Ropeways and Cable Cranes have proven to be indispensable tools, offering safe, efficient and eco-friendly transportation.

M & M Ropeways designs and builds Ropeways and Cable Crane systems that can transport material, heavy machinery and manpower without the need for extensive road building. 

Why Conventional Methods Fall Short

Traditional construction methods, while effective for many projects, are often impractical or even impossible for PHS / PSP sites. Building a new road can be prohibitively expensive, time-consuming and environmentally disruptive, especially in protected or sensitive areas. Helicopters, while they are useful for specific tasks, are inefficient for the continuous and large-scale transport of materials. They are costly to operate and limited by weather conditions and payload capacity. This is where Ropeways and Cable Cranes step in, providing a safe, efficient and surprisingly versatile solution.

Key Benefits of Aerial Transportation Systems for Pumped Hydro Storage Projects

  • Ropeways offer an efficient aerial connection from base camps to construction sites, eliminating the need to work around rivers, valleys and steep slopes. This minimises earthwork and environmental damage while expediting material movement.  Turbines, penstocks, generators, large steel structures, transformers and heavy construction equipment in the Pumped Hydro Storage energy project must all be transported to high-altitude sites. Cable Cranes are capable of lifting and transporting these heavy loads (sometimes exceeding several tonnes) over challenging topography with pinpoint accuracy, reducing the need for complex ground transport logistics. Also, these systems can lift and pour concrete directly into hard-to-reach locations.
  • Unlike road convoys that are affected by weather, terrain or traffic, Aerial Ropeways and Cable Cranes offer continuous operation. This ensures an uninterrupted supply of cement, steel, aggregates and other construction materials, which is crucial for maintaining project timelines.
  • Transporting materials and manpower using Ropeways/Cable Cranes avoids the need for access roads, which can be prohibitively expensive. Aerial Ropeways and Cable Cranes also reduce deforestation, soil erosion and disruption of local ecosystems. This aligns with the sustainable development objectives of Pumped Hydro Storage projects (PSP / PHS).

As India and the world scale up Pumped Hydro capacity, the strategic deployment of these systems will be a cornerstone for efficient and eco-conscious project execution.

In short, Ropeways and Cable Cranes are more than just about convenience. In fact, they are a necessity for the successful and timely completion of Pumped Hydro Storage projects.

Smart Ropeway Solutions for Every Industry in India

M & M Ropeways (a leading Ropeway construction company in India) is an experienced and innovative aerial transportation company that has supplied Aerial Ropeways/Cable Cranes to various sectors for 35 years. Our team comprises professional and accomplished engineers who can design, fabricate and install world-class Aerial Ropeways.

We focus on precision, safety and quality to guarantee the effectiveness of the service provided. 

M & M Ropeways – a leading Ropeway manufacturer in India has successfully delivered Ropeway projects in the most extreme and inhospitable conditions, such as high-altitude mountains, and we are always innovating in technology and engineering.

Why ‘M & M Ropeways’?

  • 120+ Projects
  • 35 Years Of Experience
  • European Design Engineers
  • Designed as per OITAF guidelines and regulations – www.oitaf.org
  • ISO-Certified
  • Highest Installation at 18,000 Feet
  • Operations in -35°C
  • Expert Team with Decades of Experience
  • Innovation-Driven Ropeway Solutions
  • Strong, Durable, and Reliable System
  • Trusted by Leading Industries & Government Sectors        
  • Reliable Warranties 

Our Core Services

M & M Ropeways is one of the top Ropeway companies that offers end-to-end Ropeway solutions to industries across the globe that may be located in plain regions or hilly areas. This covers the design & engineering, manufacturing, supply and installation of aerial transportation systems for passengers and material handling. 

Expertise of M & M Ropeways – A Leading Ropeway Manufacturing Company in India

Passenger Ropeways: Safe, comfortable and eco-friendly transportation for Tourism, Urban Mobility, Amusement parks and the Indian Army.

Material Handling Ropeways: Reliable, heavy-duty & high-quality solutions for Mining, Tea Estates, Rural Development, the Indian Army, Tunnelling, and other industrial applications.

Cable Cranes: High-precision transport in the construction of Hydropower / PSP, Dams, Penstock & Pipeline Construction.

End-to-End Ropeway Solutions: From the idea stage to the final implementation stage, M & M Ropeways offers solutions to various sectors. Our infrastructure includes specialized labs, cutting-edge software and collaboration spaces, fostering creativity and enabling our teams to develop ground-breaking solutions.

High-Quality Ropeway Components Manufacturing: M & M Ropeways provides reliable, safe, environmentally friendly and high-quality Ropeways for the transportation of passengers and materials. We provide design and engineering services as per the OITAF guidelines and regulations (www.oitaf.org) and manufacture top-quality Ropeway systems for various sectors.

M & M Ropeways meets market demands and uses top-tier materials to manufacture quality Ropeways. Our organisation is empowered by a sophisticated infrastructure that sprawls over a large area (4800 sq. yards) and is segregated into many working units, which enable the smooth execution of assignments. 

We manufacture excellent-quality Ropeway parts using high-quality steel for manufacturing the Main Drive Unit, Sheaves, Tower Structures, Rope Shoes, Pulleys, Return Station, Counter-Weight Structures, Cabins/Buckets, Hangers, etc., in our state-of-the-art manufacturing facility by highly skilled manpower. 

Our bought-out items like ropes, motors, gearboxes, electromagnetic brakes, VFD drives and other electrical components are procured by highly reputed companies of India. 

Partner with the Best Ropeway Manufacturers in India – M & M Ropeways

With many years of experience in the domain, our team of Engineers, Designers, Technocrats and Skilled Personnel provide customised solutions to clients for designing, manufacturing, commissioning, and operating in accordance with their varied Aerial transportation requirements in both plains and mountainous terrain. 

We are recognised appreciably by our clients for completing and delivering the assignments in a stipulated period. Since its inception, M & M Ropeways has attracted industry attention by winning prestigious projects in rapid succession and by setting new records for the highest Ropeways. 

With over a hundred systems installed, we are constantly discovering and learning about innovations and designs. M & M Ropeways is also recognised for the construction of High-Altitude Ropeways / Cableways (the world’s highest – 18,000 feet and above, with temperatures dropping below -35 degrees Celsius) for the Indian Army. 

For us, no project’s capacity is too small or large, and terrain/environment too extreme for our experienced technical team to propose a solution with the complete line of specialised Material Handling Ropeways and Passenger Ropeways. 

Contact usWe remain available for all your aerial transportation needs, whether in plains or mountainous regions.  

CABLE CRANE MANUFACTURERS IN INDIA
UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION
UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION
CABLE CRANE MANUFACTURERS IN INDIA
UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION
5-ton Bi-Cable Ropeway for a Hydropower project in Himachal Pradesh, India
CABLE CRANE MANUFACTURERS IN INDIA
5-ton Bi-Cable Ropeway for a Hydropower project in Himachal Pradesh, India
CABLE CRANE MANUFACTURERS IN INDIA
5-ton Bi-Cable Ropeway for a Hydropower project in Himachal Pradesh, India
UTILITY OF AERIAL ROPEWAYS & CABLE CRANES IN HYDROPOWER PROJECT CONSTRUCTION